Agricultural machinery such as corn harvesters demands high performance transmission components to operate reliably under tough field conditions. When OEM parts are no longer available or are too expensive to replace, reverse engineering of bevel gears and ring gears becomes a practical and cost effective solution. At Belon Gear, we specialize in the custom reverse engineering of bevel and ring gears tailored to the specific needs of corn harvester gearboxes.

Reverse engineering involves taking an existing gear often worn or damaged and accurately replicating it using modern measurement tools and CAD modeling. For corn harvesters, the bevel gear and ring gear are key components in the main transmission or axle, responsible for converting engine power into controlled wheel rotation. These gears must withstand shock loads, dirt vibration and seasonal heavy use.

At Belon Gear, our engineering team begins by collecting the original gear samples and conducting detailed 3D scanning, hardness testing, and tooth profile analysis. We then create a complete 3D model, adjust tolerances, and optimize the design if needed to improve performance or extend wear life. The gears are manufactured using high quality alloy steel such as 20CrMnTi or 42CrMo, with precision heat treatment processes like carburizing or induction hardening to ensure strength and durability.

The custom reverse engineered bevel gears and ring gears we supply match or exceed OEM performance standards. We ensure proper gear mesh, backlash control, and surface finish that minimizes noise and vibration in the field. With advanced gear cutting and grinding machinery, we deliver products in DIN 7–9 accuracy class, suitable for long hours of agricultural operation.

Belon Gear has supported multiple farming equipment dealers and fleet operators in replacing or upgrading obsolete transmission gears for corn harvesters, saving cost and avoiding long lead times. Our team can work from samples, damaged parts, or partial blueprints to recreate high precision bevel gear and ring gears even for models no longer supported by the original manufacturer.

Whether you need a single replacement or batch production for a fleet of machines, Belon Gear offers fast turnaround, competitive pricing, and global shipping. All gears undergo strict quality inspection including tooth contact testing, hardness verification, and dimensional accuracy.

In agricultural applications where downtime means lost productivity, having a trusted gear manufacturer that can reverse engineer and deliver quickly is essential. Belon Gear helps farmers and equipment operators stay in the field with reliable custom made gears built to last.