BEVEL GEAR DIFFERENT MANUFACURING METHOD MEAN ?
Milling Bevel Gears
Milling spiral bevel gears is a machining process used to manufacture spiral bevel gears . The milling machine is programmed to control the movements of the cutter and the gear blank. The gear cutter progressively removes material from the blank's surface to form the helical teeth. The cutter moves in a rotary motion around the gear blank while also advancing axially to create the desired tooth shape. Milling spiral bevel gears requires precision machinery, specialized tooling, and skilled operators. The process is capable of producing high-quality gears with accurate tooth profiles and smooth meshing characteristics. Spiral bevel gears find applications in various industries, including automotive, aerospace, industrial machinery, and more, where precise torque transmission and efficient power transfer are essential.
Lapping Spiral Bevel Gears
Gear lapping is a precision manufacturing process used to achieve a high level of accuracy and a smooth finish on gear teeth. The process involves using a lapping tool, often with a mixture of abrasive particles suspended in a liquid, to gently remove a small amount of material from the gear teeth. The main goal of gear lapping is to achieve the required precision and surface finish on the gear teeth, ensuring proper meshing and contact patterns between mating gears. This is crucial for the efficient and quiet operation of gear systems. Gears after lapping usually called lapped bevel gears .
Grinding Spiral Bevel Gears
Grinding is employed to achieve very high levels of accuracy, surface finish, and gear performance. The gear grinding machine is programmed to control the movements of the grinding wheel and the gear blank. The grinding wheel removes material from the gear teeth's surface to create the desired helical tooth profile. The gear blank and the grinding wheel move relative to each other in both rotational and axial motions. Gleason ground bevel gears which used in many industries including automotive, aerospace, industrial machinery, and more.
Hard Cutting Klingenberg Spiral Bevel Gears
Hard cutting Klingelnberg spiral bevel gears is a specialized machining process used to manufacture high-precision spiral bevel gears using Klingelnberg's advanced technology. Hard cutting refers to the process of shaping gears directly from hardened blanks, eliminating the need for post-cutting heat treatment. This process is known for its ability to produce high-quality gears with precise tooth profiles and minimal distortion. The machine employs the hard cutting process to shape the gear teeth directly from the hardened blank. The gear cutting tool removes material from the gear teeth's surface, creating the desired helical tooth profile.
Planning Straight Bevel Gears
Planning straight bevel gears is a manufacturing process used to produce high-precision straight bevel gears. Straight bevel gears are gears with intersecting axes and teeth that are straight and conical in shape. The planning process involves cutting the gear teeth using specialized cutting tools and machinery. The gear planning machine is operated to move the cutting tool and the gear blank relative to each other. The cutting tool removes material from the gear teeth's surface, creating the precise straight tooth profile.
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Frequently Asked Questions
Contour gear refers to the extended outer cycloid bevel gear, which is made by Oerlikon and Klingelnberg. The tapered teeth refer to spiral bevel gears, which are made by Gleason.
Bevel gearboxes can be realized using bevel gears with straight, helical or spiral teeth. The axes of bevel gearboxes usually intersect at an angle of 90 degrees, whereby other angles are also basically possible. The direction of rotation of the drive shaft and the output shaft can be the same or opposing, depending on the installation situation of the bevel gears .
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Lapped bevel gears are the most regular bevel gear types used in gearmotors and reducers .The difference comparing with ground bevel gears ,both has their advantages and disadvantages .
Ground bevel gears Advantages:
1. The tooth surface roughness is good. By grinding the tooth surface after heat, the surface roughness of the finished product can be guaranteed to be above 0.
2. High precision grade. The gear grinding process is mainly to correct the deformation of the gear during the heat treatment process, to ensure the accuracy of the gear after completion, without vibration during high-speed (above 10,000 rpm) operation, and to achieve the purpose of precise control of the gear transmission
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At Belon Gear, we produce various types of gears, each with its most suitable purpose. In addition to cylindrical gears, we are also famous for manufacturing bevel gears. These are special types of gears, bevel gears are gears where the axes of two shafts intersect and the tooth surfaces of the gears themselves are conical. Bevel gears are usually installed on shafts spaced 90 degrees apart, but can also be designed to work at other angles.
So why would you use a bevel gear, and what would you use it for?
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At So why would you use a bevel gear, and what would you use it for?
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