Precision Engineering Spotlight: Bevel Gear with Integrated Shaft by Belon Gears

At Belon Gears, we’re redefining transmission efficiency with our high performance Bevel Gear with Integrated Shaft, also known as a Gear Shaft Assembly. This advanced design combines the gear and shaft into a single component, offering superior alignment, strength, and reliability for demanding applications across multiple industries.

What is a Bevel Gear with Integrated Shaft?

Unlike conventional gear and shaft assemblies, where parts are produced and assembled separately, our integrated bevel gear shaft is a one piece solution. The gear teeth are machined directly onto the shaft, eliminating concentricity issues and improving load distribution. This design is ideal for robotic joints, industrial gearboxes, agricultural machinery, and automotive drivetrains.

Key Advantages

Improved Accuracy ：By eliminating the need for keyways, splines, or press fits, the integrated design ensures better gear to shaft concentricity and precision.
Higher Torque Capacity ：One piece construction reduces stress concentrations, making it suitable for high load and high speed operations.
Cost and Space Efficiency ：Fewer components mean lower assembly costs and a more compact transmission design.
Customization Ready ：Belon Gears can manufacture bevel gear shafts to your specific material, size, and tooth profile requirements, with optional heat treatment and surface finishing.

Applications Across Industries

Our integrated bevel gear shafts are trusted by OEMs and system integrators in:

1. Industrial Automation

2. Robotics & Motion Control

3. Agriculture Equipment

4. Heavy Vehicle Power Transmission

5. Marine & Aerospace

Built to Your Blueprint

Whether you have detailed CAD drawings or just a concept, the Belon Gears engineering team is ready to assist. We offer:

CAD/CAM support

Custom materials (20CrMnTi, 42CrMo, stainless steel, etc.)

Carburizing, grinding, and precision balancing

Prototyping and mass production capabilities

Request a Quote Today

Need a custom gear shaft assembly that’s built to last? Contact Belon Gears for a fast, detailed quote based on your technical requirements. We bring over 15 years of gear manufacturing excellence to every project.

Email us or upload your drawing to get started with a personalized consultation.

Belon Gear Supplies Custom Bevel Gear Sets for Industrial Automation Clients

In the fast evolving world of industrial automation, precision, reliability, and customization are key to operational success. That’s where Belon Gear stands out — as a trusted manufacturer and supplier of custom bevel gear sets designed specifically for automation systems across industries.

At Belon Gear, we understand that no two automation systems are exactly the same. That’s why we offer tailor made bevel gears that meet exacting tolerances, performance requirements, and material specifications. Whether you’re working with robotic arms, conveyor systems, CNC machinery, or AGVs (Automated Guided Vehicles), our bevel gears are built to handle high load conditions, torque transmission, and direction changes with minimal backlash and maximum efficiency.

Why Choose Belon Gear for Bevel Gears?

Custom Engineering: We design gear sets based on your CAD drawings, load specifications, and application environment.

High Precision Manufacturing: Using 5 axis machining and gear grinding, we achieve DIN 5 6 class tolerances.

Material Options: From alloy steel to case hardened or nitrided gear steels, we select the best fit material for your needs.

Fast Lead Times: Our streamlined process ensures you get your custom bevel gears delivered on schedule.

Our bevel gear range includes straight bevel gears, spiral bevel gears, and hypoid gears, available in both standard and metric modules. Whether you need a one off prototype or high volume production, Belon Gear is equipped to deliver consistent quality at scale.

Serving Global Industrial Automation Clients

With years of experience supporting automation integrators, OEMs, and equipment manufacturers, Belon Gear is proud to be a global supplier of bevel gear solutions. Our clients trust us not only for our manufacturing capabilities but also for our collaborative engineering support and responsive service.

Looking for custom bevel gear sets for industrial automation? Let’s build something precise — together.

Contact Belon Gear today to get a quote or request technical drawings.

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