Production Processes
The production of bevel gears involves multiple precise steps. First is material selection, choosing from alloy steels, carbon steels, stainless steels, or specialty materials depending on load, speed, and environmental conditions. The second step is blank formation through forging or casting, with forging preferred for strength-critical applications. Tooth cutting follows, using Gleason, Klingelnberg, or CNC multi-axis machining systems to achieve high precision tailored for straight, spiral, or hypoid geometry. Heat treatment processes such as carburizing, quenching, and tempering enhance surface hardness, fatigue strength, and wear resistance. Finishing methods like grinding, honing, and lapping ensure a smooth tooth surface, low noise, and accurate meshing. Finally, inspection is conducted with 3D coordinate systems and gear analyzers to verify dimensional accuracy and quality.

Material Customization
At Belon Gears, we understand that material selection defines gear performance. Aerospace applications often require lightweight alloys or case-hardened steels. Mining and heavy machinery rely on carburized alloy steels for maximum durability. Marine environments demand stainless steel for corrosion resistance. We customize both the base material and the heat treatment process to achieve the ideal balance of hardness, toughness, and service life.

Craftsmanship in Gear Manufacturing
Bevel gear manufacturing is also about craftsmanship. Skilled engineers and machinists at Belon Gears bring decades of expertise to every project, combining precision machining with careful hand-finishing in critical stages. The craftsmanship ensures not only technical accuracy but also consistent performance in real-world applications. By integrating advanced automation with human expertise, we achieve gears that meet the most demanding global standards.