Short Description:

These gears are designed to efficiently transmit power and torque between the mill motor and the grinding table. The spiral bevel configuration enhances the gear’s load-carrying capacity and ensures smooth operation. These gears are crafted with meticulous precision to meet the demanding requirements of the cement industry, where harsh operating conditions and heavy loads are commonplace. The manufacturing process involves advanced machining and quality control measures to ensure durability, reliability, and optimal performance in the challenging environment of vertical roller mills used in cement production.


Product Detail

Product Tags

Cement Vertical Roller Mills are essential components in the process of grinding raw materials into cement, and the efficient functioning of these mills relies heavily on the quality and precision of their key components, particularly the spiral bevel gears.

The spiral bevel gears refers to gears with a unique tooth geometry that allows for smooth and efficient power transmission. These gears are specifically designed to handle the heavy loads and variable operating conditions encountered in the cement industry. The manufacturing process for these gears involves precision engineering, meticulous machining, and strict quality control measures to ensure the gears meet the demanding standards required for their application.

The primary function of these gears is to transmit power from the mill motor to the grinding table, where raw materials are processed into fine powder. The spiral bevel gears enable the vertical roller mill to operate with high efficiency, providing the necessary torque and rotational speed for effective grinding. Due to the harsh operating conditions in cement mills, including high loads, vibrations, and extreme temperatures, the gears must be robust and durable to ensure reliable and continuous operation.

 

What kind of reports will be provided to customers before shipping for grinding large spiral bevel gears ?

1) Bubble drawing

2) Dimension report

3) Material cert

4) Heat treat report

5) Ultrasonic Test report (UT)

6) Magnetic Particle Test report (MT)

Meshing test report

Bubble drawing
Dimension Report
Material Cert
Ultrasonic Test Report
Accuracy Report
Heat Treat Report
Meshing Report
Magnetic Particle Report

Manufacturing Plant

We convers an area of 200000 square meters ,also equipped with advance production and inspection equipment to meet customer’s demand . We has introduced the largest size, the China first gear-specific Gleason FT16000 five-axis machining center since the cooperation between Gleason and Holler .

→ Any Modules

→ Any Numbers of Teeth

→ Highest accuracy DIN5

→ High efficiency ,high precision

 

Bringing the dream productivity, flexibility and economy for small batch.

China hypoid spiral gears manufacturer
hypoid spiral gears machining
hypoid spiral gears manufacturing workshop
hypoid spiral gears heat treat

Production Process

raw material

raw material

rough cutting

rough cutting

turning

turning

quenching and tempering

quenching and tempering

gear milling

gear milling

Heat treat

Heat treat

gear grinding

gear milling

testing

testing

Inspection

Dimensions and Gears Inspection

Packages

inner package

Inner Package

inner pacakge 2

Inner Package

Carton

Carton

wooden package

Wooden Package

Our video show

big bevel gears meshing

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spiral bevel gear grinding / china gear supplier support you to speed up delivery

Industrial gearbox spiral bevel gear milling

meshing test for lapping bevel gear

lapping bevel gear or grinding bevel gears

Bevel gear lapping VS bevel gear grinding

spiral bevel gear milling

surface runout testing for bevel gears

spiral bevel gears

bevel gear broaching

industrial robot spiral bevel gear milling method


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