Cement Vertical Roller Mills are essential components in the process of grinding raw materials into cement, and the efficient functioning of these mills relies heavily on the quality and precision of their key components, particularly the spiral bevel gears.
The spiral bevel gears refers to gears with a unique tooth geometry that allows for smooth and efficient power transmission. These gears are specifically designed to handle the heavy loads and variable operating conditions encountered in the cement industry. The manufacturing process for these gears involves precision engineering, meticulous machining, and strict quality control measures to ensure the gears meet the demanding standards required for their application.
The primary function of these gears is to transmit power from the mill motor to the grinding table, where raw materials are processed into fine powder. The spiral bevel gears enable the vertical roller mill to operate with high efficiency, providing the necessary torque and rotational speed for effective grinding. Due to the harsh operating conditions in cement mills, including high loads, vibrations, and extreme temperatures, the gears must be robust and durable to ensure reliable and continuous operation.
What kind of reports will be provided to customers before shipping for grinding large spiral bevel gears ?
1) Bubble drawing
2) Dimension report
3) Material cert
4) Heat treat report
5) Ultrasonic Test report (UT)
6) Magnetic Particle Test report (MT)
Meshing test report
We convers an area of 200000 square meters ,also equipped with advance production and inspection equipment to meet customer’s demand . We has introduced the largest size, the China first gear-specific Gleason FT16000 five-axis machining center since the cooperation between Gleason and Holler .
→ Any Modules
→ Any Numbers of Teeth
→ Highest accuracy DIN5
→ High efficiency ,high precision
Bringing the dream productivity, flexibility and economy for small batch.
raw material
rough cutting
turning
quenching and tempering
gear milling
Heat treat
gear milling
testing