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Spiral Bevel Gears with Heat Treatment for Enhanced Durability
When it comes to longevity and reliability, heat treatment is an indispensable tool in the manufacturing arsenal. Our hobbed bevel gears undergo a meticulous heat treatment process that imparts superior mechanical properties and resistance to wear and fatigue. By subjecting the gears to controlled heating and cooling cycles, we optimize their microstructure, resulting in enhanced strength, toughness, and durability.
Whether it’s enduring high loads, shock loads, or prolonged operation in harsh environments, our heat-treated hobbed bevel gears rise to the challenge. With exceptional wear resistance and fatigue strength, these gears outperform conventional gears, delivering extended service life and reduced lifecycle costs. From mining and oil extraction to agricultural machinery and beyond, our heat-treated hobbed bevel gears provide the reliability and performance needed to keep operations running smoothly day in and day out.
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Customizable Hobbed Bevel Gear Blanks for Gearbox Manufacturers
In the demanding world of construction equipment, durability and reliability are non-negotiable. Our heavy duty hobbed bevel gear sets are purpose built to withstand the harshest conditions encountered on construction sites around the world. Constructed from high strength materials and engineered to precise specifications, these gear sets excel in applications where brute force and ruggedness are essential.
Whether it’s powering excavators, bulldozers, cranes, or other heavy machinery, our hobbed bevel gear sets deliver the torque, reliability, and longevity needed to get the job done. With robust construction, precise tooth profiles, and advanced lubrication systems, these gear sets minimize downtime, reduce maintenance costs, and maximize productivity on even the most demanding construction projects.
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Straight Tooth Premium Spur Gear Shaft for Precision Engineering
Spur Gear shaft is a component of a gear system that transmits rotary motion and torque from one gear to another. It typically consists of a shaft with gear teeth cut into it, which mesh with the teeth of other gears to transfer power.
Gear shafts are used in a wide range of applications, from automotive transmissions to industrial machinery. They are available in various sizes and configurations to suit different types of gear systems.
Material: 8620H alloy steel
Heat Treat :Carburizing plus Tempering
Hardness :56-60HRC at surface
Core hardness :30-45HRC
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Premium Stainless Steel Spur Gear for Reliable and Corrosion Resistant Performance
Stainless steel gears are gears that are made from stainless steel, type of steel alloy that contains chromium, which provides excellent corrosion resistance.
Stainless steel gears are used in various industries and applications where resistance to rust, tarnishing, and corrosion is essential. They are known for their durability, strength, and ability to withstand harsh environments.
These gears are often used in food processing equipment, pharmaceutical machinery, marine applications, and other industries where hygiene and resistance to corrosion are critical.
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High speed spur gear used in Agricultural equipments
Spur gears are commonly used in various agricultural equipment for power transmission and motion control. These gears are known for their simplicity, efficiency, and ease of manufacturing.
1) Raw material
1) Forging
2) Pre-heating normalizing
3) Rough turning
4) Finish turning
5) Gear hobbing
6) Heat treat carburizing 58-62HRC
7) Shot blasting
8) OD and Bore grinding
9) Spur gear grinding
10) Cleaning
11) Marking
12) Package and warehouse
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High Performance Spline Gear Shaft for Industrial
A high performance spline gear shaft is essential for industrial applications where precise power transmission is required. OEM ODM Spline gear shafts manufacturers are commonly used in various industries such as automotive, aerospace and machinery manufacturing.
Material is 20CrMnTi
Heat Treat :Carburizing plus Tempering
Hardness :56-60HRC at surface
Core hardness :30-45HRC
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Ultra Small Bevel Gears for Micro Mechanical Systems
Our Ultra-Small Bevel Gears are the epitome of miniaturization, engineered to meet the exacting demands of micro mechanical systems where precision and size constraints are paramount. Designed with cutting edge technology and manufactured to the highest standards, these gears offer exceptional performance in the most intricate micro-engineering applications. Whether it’s in biomedical devices micro-robotics or MEMS Micro-Electro Mechanical Systems, these gears provide reliable power transmission, ensuring smooth operation and precise functionality in the smallest of spaces.
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Precision Mini Bevel Gear Set for Compact Machinery
In the realm of compact machinery where space optimization is paramount, our Precision Mini Bevel Gear Set stands as a testament to engineering excellence. Crafted with meticulous attention to detail and unparalleled precision, these gears are tailored to fit seamlessly into tight spaces without compromising performance. Whether it’s in microelectronics, small-scale automation, or intricate instrumentation, this gear set ensures smooth power transmission and optimal functionality. Each gear undergoes rigorous testing to guarantee reliability and durability, making it an indispensable component for any compact machinery application.
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Bonze worm gear wheel Screw Shaft used in gearbox
This worm gear set was used in worm gear reducer ,the worm gear material is Tin Bonze. Usually worm gear could not do grinding ,the accuracy ISO8 is ok and the worm shaft has to be ground into high accuracy like ISO6-7 .Meshing test is important for worm gear set before every shipping .
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Helical gears used in helical gearbox
This helical gear was used in helical gearbox with specifications as below:
1) Raw material 40CrNiMo
2) Heat treat: Nitriding
3)Module/Teeth:4/40
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Helical pinion shaft used in helical gearbox
The helical pinion shaft with length of 354mm is used in kinds of helical gearbox
Material is 18CrNiMo7-6
Heat Treat :Carburizing plus Tempering
Hardness :56-60HRC at surface
Core hardness :30-45HRC
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Milling Grinding Helical Gear Set for Helical Gearboxes
Helical gear sets are commonly used in helical gearboxes due to their smooth operation and ability to handle high loads. They consist of two or more gears with helical teeth that mesh together to transmit power and motion.
Helical gears offer advantages such as reduced noise and vibration compared to spur gears, making them ideal for applications where quiet operation is important. They are also known for their ability to transmit higher loads than spur gears of comparable size.
