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High precision cylindrical gear set used in industrial gearboxes
A cylindrical gear set, often referred to simply as “gears,” consists of two or more cylindrical gears with teeth that mesh together to transmit motion and power between rotating shafts. These gears are essential components in various mechanical systems, including gearboxes, automotive transmissions, industrial machinery, and more.
Cylindrical gear sets are versatile and essential components in a wide range of mechanical systems, providing efficient power transmission and motion control in countless applications.
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Helical spur gear used in helical gearbox
In a helical gearbox, helical spur gears are a fundamental component. Here’s a breakdown of these gears and their role in a helical gearbox:
- Helical Gears: Helical gears are cylindrical gears with teeth that are cut at an angle to the gear axis. This angle creates a helix shape along the tooth profile, hence the name “helical.” Helical gears transmit motion and power between parallel or intersecting shafts with smooth and continuous engagement of the teeth. The helix angle allows for gradual tooth engagement, resulting in less noise and vibration compared to straight-cut spur gears.
- Spur Gears: Spur gears are the simplest type of gears, with teeth that are straight and parallel to the gear axis. They transmit motion and power between parallel shafts and are known for their simplicity and effectiveness in transferring rotational motion. However, they can produce more noise and vibration compared to helical gears due to the sudden engagement of teeth.
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High precision cylindrical gear set used in Aviation
High precision cylindrical gear sets used in aviation are engineered to meet the demanding requirements of aircraft operation, providing reliable and efficient power transmission in critical systems while maintaining safety and performance standards.
High precision cylindrical gears in aviation are typically made from high-strength materials such as alloy steels, stainless steels, or advanced materials like titanium alloys.
The manufacturing process involves precision machining techniques such as hobbing, shaping, grinding, and shaving to achieve tight tolerances and high surface finish requirements.
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Helical Gear set For helical Gearboxes
Helical gear sets are commonly used in helical gearboxes due to their smooth operation and ability to handle high loads. They consist of two or more gears with helical teeth that mesh together to transmit power and motion.
Helical gears offer advantages such as reduced noise and vibration compared to spur gears, making them ideal for applications where quiet operation is important. They are also known for their ability to transmit higher loads than spur gears of comparable size.
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Precision helical gears used in Agricultural machines
This helical gears was applicated in agricultural equipments.
Here is the whole production process:
1) Raw material 8620H or 16MnCr5
1) Forging
2) Pre-heating normalizing
3) Rough turning
4) Finish turning
5) Gear hobbing
6) Heat treat carburizing 58-62HRC
7) Shot blasting
8) OD and Bore grinding
9) Helical gear grinding
10) Cleaning
11) Marking
12) Package and warehouse
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Precision Cylindrical Gears for Smooth Operation
Cylindrical gears are essential components in mechanical power transmission systems, renowned for their efficiency, simplicity, and versatility. These gears consist of cylindrical-shaped teeth that mesh together to transfer motion and power between parallel or intersecting shafts.
One of the key advantages of cylindrical gears is their ability to transmit power smoothly and quietly, making them ideal for a wide range of applications, from automotive transmissions to industrial machinery. They are available in various configurations, including spur gears, helical gears, and double helical gears, each offering unique advantages depending on the application requirements.
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Helical gears hobbing used in helical gearbox
Helical gears are a type of cylindrical gears with helicoid teeth. These gears are used to transmit power between parallel or non-parallel shafts, providing smooth and efficient operation in various mechanical systems. The helical teeth are angled along the gear’s face in a helix shape, which allows for gradual tooth engagement, resulting in smoother and quieter operation compared to spur gears.
Helical gears offer several advantages, including higher load-carrying capacity due to the increased contact ratio between teeth, smoother operation with reduced vibration and noise, and the ability to transmit motion between non-parallel shafts. These gears are commonly used in automotive transmissions, industrial machinery, and other applications where smooth and reliable power transmission is essential.
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Copper Spur gear used in Boat
Copper spur gears are a type of gear used in various mechanical systems where efficiency, durability, and resistance to wear are important. These gears are typically made from a copper alloy, which offers excellent thermal and electrical conductivity, as well as good corrosion resistance.
Copper spur gears are often used in applications where high precision and smooth operation are required, such as in precision instruments, automotive systems, and industrial machinery. They are known for their ability to provide reliable and consistent performance, even under heavy loads and at high speeds.
One of the key advantages of copper spur gears is their ability to reduce friction and wear, thanks to the self-lubricating properties of copper alloys. This makes them an excellent choice for applications where frequent lubrication is not practical or feasible.
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High precision spur gear set used in Motocycle
Spur gear set used in motorcycles is a specialized component designed to transmit power from the engine to the wheels with maximum efficiency and reliability. These gear sets are meticulously crafted to ensure precise alignment and meshing of the gears, minimizing power loss and ensuring smooth operation.
Made from high-quality materials such as hardened steel or alloy, these gear sets are built to withstand the rigorous demands of motorcycle performance. They are engineered to provide optimal gear ratios, allowing riders to achieve the perfect balance of speed and torque for their riding needs.
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Precision spur gears used in Agricultural machines
This spur gears was applicated in agricultural equipments.
Here is the whole production process:
1) Raw material 8620H or 16MnCr5
1) Forging
2) Pre-heating normalizing
3) Rough turning
4) Finish turning
5) Gear hobbing
6) Heat treat carburizing 58-62HRC
7) Shot blasting
8) OD and Bore grinding
9) Helical gear grinding
10) Cleaning
11) Marking
12) Package and warehouse
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Premium Stainless Steel Spur Gear for Reliable and Corrosion-Resistant Performance
Stainless steel gears are gears that are made from stainless steel, a type of steel alloy that contains chromium, which provides excellent corrosion resistance.
Stainless steel gears are used in various industries and applications where resistance to rust, tarnishing, and corrosion is essential. They are known for their durability, strength, and ability to withstand harsh environments.
These gears are often used in food processing equipment, pharmaceutical machinery, marine applications, and other industries where hygiene and resistance to corrosion are critical.
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High Speed Spur gear used in Agricultural equipments
Spur gears are commonly used in various agricultural equipment for power transmission and motion control. These gears are known for their simplicity, efficiency, and ease of manufacturing.
1) Raw material
1) Forging
2) Pre-heating normalizing
3) Rough turning
4) Finish turning
5) Gear hobbing
6) Heat treat carburizing 58-62HRC
7) Shot blasting
8) OD and Bore grinding
9) Spur gear grinding
10) Cleaning
11) Marking
12) Package and warehouse
