Oil pumps are essential components in engines, industrial machinery, and hydraulic systems, as they ensure the continuous circulation of oil for lubrication, cooling, and pressure regulation. At the heart of many oil pumps lies the gear set, which is responsible for converting rotational energy into fluid displacement. Gear driven oil pumps are favored in automotive, marine, and heavy industrial applications due to their reliability, precision, and ability to maintain consistent flow under varying operating conditions.
A typical oil pump gear set consists of two or more gears enclosed in a closely fitted housing. As these gears rotate, they trap oil in the spaces between the gear teeth and the pump housing, carrying it from the inlet to the outlet. The meshing of the gear teeth creates a seal, preventing backflow and ensuring efficient oil delivery. This simple yet highly effective mechanism provides durability and ease of maintenance, which is why gear pumps remain a preferred choice across industries.
Several types of gears are commonly used in oil pump gear sets, each offering specific performance characteristics
1. Spur Gears
Spur gears are the most common type found in oil pump assemblies. With straight teeth aligned parallel to the gear axis, they are easy to manufacture and highly efficient. Spur gear oil pumps provide steady flow, making them ideal for automotive engines and smaller hydraulic systems. Their simplicity also ensures cost-effectiveness and long service life.
2. Helical Gears
Helical gears feature teeth cut at an angle, which allows smoother and quieter operation compared to spur gears. The angled teeth create a gradual meshing action that reduces noise and vibration, while also improving load capacity. Oil pumps using helical gears are often found in applications requiring higher pressure and efficiency, such as heavy-duty machinery and high-performance engines.
3. Gerotor Gears
A gerotor set consists of an inner rotor and an outer rotor with different numbers of teeth. As the inner gear rotates, it drives the outer gear, creating variable chambers that draw in and expel oil. Gerotor pumps are compact, efficient, and capable of generating high flow rates, making them popular in automotive transmissions and lubrication systems for compact machinery.
4. Lobe Gears
Lobe gear pumps use gears with fewer, larger lobes that intermesh to move oil. While they may not generate as much pressure as spur or helical designs, they excel in handling higher viscosities and maintaining smooth flow. This makes them suitable for certain industrial lubrication systems where thicker oils are used.
5. Internal Gears
Internal gear pumps use a gear set where one gear meshes inside another. This design provides very smooth and quiet operation, with excellent suction capabilities. They are commonly applied in hydraulic systems and specialized lubrication systems requiring continuous and precise oil delivery.
6. Worm Gear
Worm gears are generally not used directly in the pumping section of oil pumps.
However, in certain cases, a worm gear may serve as an external reduction mechanism to drive the oil pump. For example, in large machinery or industrial equipment where the pump requires low speed and high torque, a worm gear reducer can be added to the transmission chain before driving the oil pump.
The advantages include a compact structure and high reduction ratio, while the drawbacks are lower efficiency and higher heat generation.
Bevel gears are rarely applied in the core gear system of standard oil pumps, as these pumps primarily rely on parallel-shaft or internal/external meshing structures.
Nevertheless, bevel gears can be used in applications that require a change in transmission direction. For instance, when installation space is limited and the oil pump needs to receive power input from a different angle, a pair of bevel gears can be introduced to transfer power to the pump, after which the pump’s gear set handles the oil displacement.
At Belon Gear, we specialize in the custom design and manufacturing of oil pump gear sets tailored to specific applications. Our expertise covers a wide range of gear types, from high-precision spur gears to advanced gerotor assemblies, ensuring that every solution meets the highest standards of reliability and efficiency. By combining advanced materials, precision machining, and rigorous quality control, we provide gear sets that deliver consistent lubrication performance even under demanding conditions.
The production process for this spur gear are as below :
1)Raw material
2)Forging
3)Pre-heating normalizing
4)Rough turning
5)Finish turning
6)Gear hobbing
7)Heat treat carburizing 58-62HRC
8)Shot blasting
9)OD and Bore grinding
10)Gear grinding
11)Cleaning
12)Marking
Package and warehouse
