Custom Gear Types in Packing Machines

• Spur Gears
  Spur gears are among the most widely used in packing machines. They have straight teeth and are ideal for transmitting motion and power between parallel shafts. Their simple design makes them cost effective and efficient, especially in high speed packaging lines such as flow wrappers, labeling machines, and conveyor systems.

• Helical Gears
  Helical gears have angled teeth, which engage more gradually than spur gears. This results in smoother and quieter operation an advantage in environments where noise reduction is important. Helical gears also carry more load and are commonly used in gearboxes for vertical form fill seal (VFFS) machines, cartoners, and case packers.

• Bevel Gears
  Bevel gears are used to transmit power between shafts that intersect, typically at a 90 degree angle. They are essential in machines that require changes in motion direction, such as rotary filling systems or packaging arms that pivot or swing during operation.

• Worm Gears
  Worm gears provide high reduction ratios in compact spaces. They are particularly useful in applications requiring precise control and self locking capability, such as indexing mechanisms, feeding units, and product positioning systems.

• Planetary Gear Systems
  Planetary gear systems offer high torque density in a compact form and are used in servo driven applications. In packing machines, they ensure accurate, repeatable movement in robotics or servo actuated sealing heads.

Why Choose Belon Gear?

Belon Gear specializes in manufacturing high precision gear components tailored for industrial automation, including packaging machinery. The company uses advanced CNC machining, heat treatment, and precision grinding to produce gears with tight tolerances and exceptional surface finish. This ensures durability and optimal performance, even under continuous high speed operations.

Customized Gear Solutions

One of Belon Gear’s strengths is its ability to provide custom gear solutions for specific machine designs. Working closely with OEMs and packaging system integrators, Belon engineers help select the ideal gear type, material, and configuration to optimize efficiency, reduce wear, and minimize maintenance.

Belon Gear’s product offerings include:

• Hardened steel gears for high torque applications

• Stainless steel gears for hygienic food and pharmaceutical packaging

• Lightweight aluminum or plastic gears for high speed but low load operations

• Modular gearboxes with integrated motor mounts for plug and play installation

Commitment to Quality and Innovation

Every gear that leaves Belon Gear’s facility undergoes rigorous testing and inspection to ensure consistent quality. The company adheres to ISO standards and leverages 3D CAD design, finite element analysis, and real time testing to continuously innovate and improve its gear solutions.

Applications in Packaging

Belon Gear’s components are found in:

• Food packaging machines

• Pharmaceutical blister packing equipment

• Bottle labeling and capping machines

• Bagging, wrapping, and pouching systems

• End of line case erectors and palletizer