Belon Gear manufacturing of gears for wind turbines, delivering custom gear components for planetary gearboxes, helical gear stages, and yaw and pitch control systems. Our advanced manufacturing capabilities and deep industry experience allow us to meet the high mechanical and environmental demands of modern wind turbines. manufacturing of gears for wind turbines, delivering custom gear components for planetary gearboxes, helical gear stages, and yaw and pitch control systems. Our advanced manufacturing capabilities and deep industry experience allow us to meet the high mechanical and environmental demands of modern wind turbines.
Engineering for Strength and Longevity
Wind turbine gears operate under extreme and variable loads. The gear manufacturing process must ensure not only high torque capacity, but also resistance to wear, fatigue, and corrosion over a 20+ year lifespan. To achieve this, Belon Gear uses premium alloy steels such as 42CrMo4, 17CrNiMo6, and 18CrNiMo7-6, all of which undergo carburizing and precision grinding for enhanced surface hardness and core toughness.
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Precision Machining & Quality Control
Belon Gear manufactures wind turbine gears with high tooth accuracy to ensure smooth meshing and low-noise operation. Our facilities are equipped with advanced CNC gear hobbing machines, gear shapers, and Klingelnberg gear measuring centers. These technologies enable us to achieve tight tolerances and provide traceable, reliable inspection data.
Each gear is subjected to a full quality control process. This includes tooth profile and lead accuracy testing, non-destructive inspection methods such as ultrasonic or magnetic particle testing, and verification of hardness and case depth after heat treatment. These strict procedures ensure that every gear performs reliably in demanding environments, including offshore wind farms, high-altitude regions, and desert installations.
Full-Scale Gear Manufacturing Capabilities
Belon Gear offers a complete range of gear manufacturing services for wind turbine applications. We specialize in large-module gear production for high-load conditions, as well as planetary gear sets designed for wind turbine main gearboxes. Our product lineup also includes helical gears and ring gears for torque transfer, bevel gears used in yaw and pitch systems, and custom gear shafts or splined components tailored to specific technical requirements.
Whether for onshore wind turbines or next-generation offshore platforms, our manufacturing processes are customized to meet project-specific drawings, quality standards, and environmental conditions.