Short Description:

High Precision Gleason 20CrMnTi Spiral Bevel Gears for Agricultural Machinery
The material used for these gears is 20CrMnTi, which is a low carbon alloy steel. This material is known for its excellent strength and durability, making it suitable for heavy duty applications in agricultural machinery.

In terms of heat treatment, carburization was employed. This process involves introducing carbon into the surface of the gears, resulting in a hardened layer. The hardness of these gears after heat treatment is 58-62 HRC, ensuring their ability to withstand high loads and prolonged use.


Product Detail

Product Tags

格里森精密螺旋锥齿轮:专为农业设计

Our Gleason Spiral Bevel Gear Sets are the gold standard for reliable and efficient power transmission in heavy-duty agricultural machinery, including tractors, combine harvesters, and specialized farm equipment.

Manufactured using the renowned Gleason cutting and lapping process, these gears ensure the highest level of precision, smooth operation, and extended service life—critical factors in demanding field environments.

Key Features Designed for Durability:

  • Precision Manufacturing (Gleason Standard): Cut, ground, and often Gleason lapped to achieve an accuracy of up to DIN Grade 5-8, significantly reducing noise and vibration for smoother differential and final drive operation.
  • High-Strength Material: Typically forged from 20CrMnTi (a low-carbon alloy steel) or equivalent grades, specifically chosen for its exceptional strength-to-weight ratio and fatigue resistance.
  • Superior Hardness: Undergo controlled Carburization and Quenching heat treatment, resulting in a robust surface hardness of HRC 58-62. This hardened layer ensures exceptional wear resistance against high-torque and shock loads common in farming tasks.
  • 90-Degree Power Efficiency: The spiral tooth geometry allows for efficient, quiet, and robust power transfer between intersecting shafts, making them the ideal solution for tractor rear axles, PTO units, and gearbox systems.

Belon Gear Manufacture Application Machinery Classification

Functional Classification Machinery Type Core Function of Gear Typical Gear Type Used
Power Transmission and Distribution Gearbox / Reducer / Transmission Change output speed and torque, or distribute power to different axes. Spur, Helical, Bevel, Worm
Agricultural Field Operations Agricultural Machinery (Tractors, Harvesters, Cultivators) Provide high torque output in harsh field conditions, split power flow, and change transmission direction. Spiral Bevel, Planetary, Spur Gear
Change of Motion Direction Differential Transmit power at a right angle (or specific angle) and allow the two output axes to rotate at different speeds. Bevel, Spiral Bevel Gear
High-Precision Positioning and Control Robotics / Automation Precise transmission of motion, control of joint angles, and repeatable positioning. Planetary, Harmonic Drive, Cycloidal Gear
Heavy Load and Engineering Machinery Construction / Mining Equipment Provide large torque output and durability in high-load and harsh environments. Planetary, Large Helical, Spur Gear
Aerospace and High-Speed Applications Aircraft Engines / Turbines Efficient and smooth power transmission at extremely high speeds, requiring lightweight and high precision. High-precision Helical, Bevel
Lifting and Traction Cranes / Hoists Provide large reduction ratios and locking capability for lifting and suspending heavy objects. Worm, Spur Gear
Measurement and Instrumentation Clocks / Instruments Precise, minute transmission under very low torque, used for counting or indication. Fine-pitch Spur, Miniature Gears

To guarantee the highest level of accuracy, the teeth of these gears underwent a lapping process. This process ensures that the gears have an accuracy level of ISO8, meeting the industry standards.

What kind of reports will be provided to customers before shipping for grinding large spiral bevel gears ?
1)Bubble drawing
2)Dimension report
3)Material cert
4)Heat treat report
5)Ultrasonic Test report (UT)
6)Magnetic Particle Test report (MT)
Meshing test report

Bubble drawing
Dimension Report
Material Cert
Ultrasonic Test Report
Accuracy Report
Heat Treat Report
Meshing Report

Manufacturing Plant

We convers an area of 200000 square meters ,also equipped with advance production and inspection equipment to meet customer’s demand . We has introduced the largest size, the China first gear-specific Gleason FT16000 five-axis machining center since the cooperation between Gleason and Holler .

→ Any Modules

→ Any Numbers of Teeth

→ Highest accuracy DIN5

→ High efficiency ,high precision

 

Bringing the dream productivity, flexibility and economy for small batch.

lapped spiral bevel gear
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Production Process

lapped bevel gear forging

Forging

lapped bevel gears turning

Lathe turning

lapped bevel gear milling

Milling

Lapped bevel gears heat treatment

Heat treat

lapped bevel gear OD ID grinding

OD/ID grinding

lapped bevel gear lapping

Lapping

Inspection

lapped bevel gear inspection

Packages

inner package

Inner Package

inner pacakge 2

Inner Package

lapped bevel gear packing

Carton

lapped bevel gear wooden case

Wooden Package

Our video show

big bevel gears meshing

ground bevel gears for industrial gearbox

spiral bevel gear grinding / china gear supplier support you to speed up delivery

Industrial gearbox spiral bevel gear milling

meshing test for lapping bevel gear

lapping bevel gear or grinding bevel gears

Bevel gear lapping VS bevel gear grinding

spiral bevel gear milling

surface runout testing for bevel gears

spiral bevel gears

bevel gear broaching

industrial robot spiral bevel gear milling method


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